"The panels can be oriented in different directions," said Eldorado Wall's president John McGowan, "then we plaster the seams and sculpt them to blend the panels into a rock feature." Reinforcing. Technically, fiberglass is simply very fine glass fibers. Additional Information, Comments to send with your request: Upload Drawings, Notes, or Other Project Support Info You Might Have With the direct spray-up method, you need a concentric chopper gun, which is fed by a spool of GFRC roving pulled into the chopper gun and blended at the nozzle. VCAS 160 is made primarily from waste E-glass, making it a "green" material, since it replaces cement with an industrial byproduct. "Some of our customers like the fibers to show," said NEG America's Mike Wellman. Our GFRC panels can be used indoors, and may be an excellent choice when youre looking towards concrete rather than traditional interior products, like GFRG. 02/05/2023. Sam Betrous (Owner & Chief Design Officer), Copyright 2023 Ravacast, Inc. All Rights Reserved.Design by Liveside. His method, however, does NOT use GFRC but rather a composite fiber-reinforced polymer concrete material that he invented and has perfected. Glass fiber reinforced concrete has been tested both by accelerated aging tests in the laboratory and in real life installations. KongKrete DRY Acrylic Polymer $69.50 - $960.00. Customizable GFRC pours perfectly into CAD molds. "I can sprinkle in glass or seashells and when polished and exposed it gives the illusion of movement. THE LEADER IN MANUFACTURING ARCHITECTURAL GFRG AND GFRC. GRP is used different type of applications such as producing gliders, boats, bathtubs, pipes and fittings, tanks. Larger architectural elements are created by directly spraying the premixed GFRC into a mold. In many environments, as when exposed to salt spray or high moisture, the GFRC can be expected to perform better, as there is no steel reinforcement to corrode. Call us at 916-645-3870 or fill out the form below. Concast Studios in Oceano, CA, Artificial rocks made with GFRC look real at a fraction of the weight. Find Local Suppliers: Decorative Concrete Stores. GFRC panels are comprised of a 1" thick composite glass fiber concrete skin that is mechanically attached by flexible steel pins to a sturdy steel frame. Learn how your project can benefit from Ravacast's standard and custom precast concrete & GFRC solutions for interior, exterior, and landscape spaces. large through straight forward and small with confidence and an All of our products are created at our state-of-the-art manufacturing facility located in West Palm Beach,Florida, and are able to be shipped anywhere in the world. Lightweight For its size and strength, GFRC is incredibly lightweight. Stromberg GFRC lasts. GFRC not only will not burn, but it also protects the materials behind it from the heat of the flame. As a building and construction material supplier, we have a large selection of quality and affordable concrete reinforcing mesh. If you are in need of assistance for your next architectural project, contact GC Products Inc. to get more information about our GFRC options. We can create designs that are detailed and unique, and you can trust that GFRC will continue to be the perfect choice for crafting that design. Rinker Materials manufactures a complete line of standard and specially designed reinforced concrete arch pipe for various storm water applications. From underwater glass fiber reinforced concrete to high rise cladding and all types in between, we work with you to invent / engineer / design a solution. 4400 Oneal St, Greenville, TX 75402 X. For more information about GC Products, our GFRC Panels, or any of our GFRG and GFRC capabilities, call us today at 916-645-3870 or fill out the form below to learn more. NEG America's Mike Driver recommends using 5% acrylic solids by weight of cement, which he says will result in the same strength you would get from a 7-day wet cure. We have a reputation for solving design and construction problems for our client's. Depending on conditions, panels can be stripped and polished within 24 hours, although Wellman waits 3 days for the concrete to gain nearly its full strength. It redefines how owners and design teams approach the facade system. Stromberg GFRC is strong. Relatively light in weight compared to traditional stone or terra cotta ornaments. Product prices, drawings and information. The lighter weight and stronger material also saves transport costs, allows more design freedom and, by using less material, reduces environmental impact. value, is more than ever a concern of construction professionals. eye to saving time and money for customers and project owners. Most decorative contractors either pour this layer or trowel it on by hand. Mike Wellman, Concast Studios in Oceana, Calif., uses 30% liquid acrylic emulsion and 70% water in his mixes. Part # 248999. Mixers for GFRC need to provide a lot of shear at both low and high mixing speed-high for the low water-cement ratio concrete mix then low to prevent breakage when the glass fiber is added. Infinite Facade is a standardized panel system that allows design team to focus on aesthetics. Many GFRC ornamental pieces are shot or cast using white cement and light color tints. We also offer GFRG, which tends to be more popular for indoor designs, but those that prefer some of the specifications of concrete and those creating a space that needs to be water resistant may find that GFRC is a better choice. GFRC Cladding Systems is an industry leader for its ability to manufacture and deliver on large, fast-track cladding projects anywhere in the USA. We actively assist architects and designers to value Casting concrete into rubber molds made with Smooth-On rubber lets you make perfect copies of any original every time! GFRC panels are an excellent choice for high-rise buildings in areas of greater seismic activity and for creating decorative and intricate shapes and applications. Products include GFRC Corbels, Quoins, Wall Cladding, various moldings, and architectural accents. Glass fiber reinforced concrete, or GFRC, is one of the most versatile exterior facade materials on the market today. Contact us today and we can discuss more specific details. activities enable us to solve challenges often deemed unsolvable, and As an engineered material, the properties of GFRC can vary depending upon mix design, glass content and production methods. Traditional spray-up GFRC is a low water-cement ratio mix. Countertops are best made using a two-coat process. Over the years it has proven itself both in the lab and in the real world. GFRC panels and countertops are ready for use within 3 days. X. Make your own concrete molds, forms, texture and stamping mats. Item # 4511372. with clear and detailed product and installation drawings, and shipped to 16 . This allows me to do the whole thing with one batch to insure color consistency.". NEG America, This unique fireplace surround was created using GFRC. They can be brushed on, poured on, or sprayed onto a model. Stromberg GFRC pioneered the design and production of glass fiber reinforced concrete and our unique methods of detailing, manufacturing and installing GFRC that have helped make our clients, and their projects, successful. Mfr. Can you help? Sierra Concrete Designs, See how we'll help you be found using geo targeting, Copyright 1999-2023 ConcreteNetwork.com - None of this site may be reproduced without written permission, How to use GFRC for better decorative panels and countertops, by Bill Palmer, ConcreteNetwork.com Columnist, Contact us and view our privacy policy, terms & conditions, and press room, Surrounding Fireplaces With Beautiful Decorative Concrete Work. Two strategically located manufacturing and design facilities are backed by over 250 design, field support, customer service and manufacturer professionals and more than 40 regional product representatives around the globe. G F R G / G R G glassfiber reinforced gypsum Vibration casting uses premixed GFRC poured into a mold and vibrated to achieve consolidation. With the thin, hollow construction of GFRC products, they can weigh a fraction of the weight of traditional precast concrete. GFRC can withstand extreme temperatures and will not pose a risk to your infrastructure. Since the fibers cannot rust like steel, there is no need for a protective concrete cover thickness to prevent rusting. Whether keyed or drop in, our panels offer almost invisible access to anything from small plumbing fixtures to large HVAC units. The face coat is normally sprayed into the mold using a drywall hopper gun. All Rights Reserved. 2023 Formglas Products Ltd. All rights reserved. Gravity Flow Pipe. By embracing a "boutique" approach, we're able to focus all of our energy on achieving two important goals: understanding our client's needs and delivering a superior product. GFRC; GFRC. GFRC panels are an excellent choice for high-rise buildings in areas of greater seismic activity and for creating decorative and intricate shapes and applications. 2012 Stromberg Architectural. GFRC panels are no different. Vitro Materials has shown that VCAS 160 (formerly called VCAS Micron HS) has 10% lower water demand than silica fume or metakaolin, can be used at cement replacement levels up to 30%, and is white in color. The backing layer may also contain a high-range water reducer (superplasticizer), if it is to be poured into place. The traditional, and perhaps still the best, way to manufacture precast GFRC elements is by hand spraying the GFRC into a mold. allow Formglas to tackle the full range of projects difficult and Color is one of the most basic elements of architectural design. Our products have been seen at: We pride ourselves in fulfilling the requests of our clients and going above and beyond to provide them with the best service, lowest cost, and most reliable designs. The problem with using glass fibers as reinforcement for concrete is that glass breaks down in an alkaline environment--and there's almost nothing more alkaline than concrete. With a 5 decade history, Formglas creates custom fabricated solutions for precision-engineered and sustainable architectural products. Read more about, Countertops can be produced without the facing coat, although if polished the fibers will be visible. They make an excellent upright mixer. ", Rock features typically use GFRC panels that are sprayed against molds made using real rock features. KongKrete LIQUID acrylic polymer Quick view View Options.
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